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Managing Vital Assets & Lifecycles via Digital Twins

Andy Walters • 28 February 2024

Managing Vital Assets & Lifecycles via Digital Twins

Understanding the lifecycle of your assets, their often unique and dynamic patterns of use, varying applications and related complex infrastructures requires sophisticated techniques, analysis and methodologies.


Airports are no stranger to this complex environment and have comprehensive programmes of planned, preventative and reactive maintenance, supported by inspection programmes and auditing systems that are further backed up by regulatory oversight.


Finding the optimal programme that maximises the life of the asset and accurately monitors degradation to minimise early demise or failure is a fine line. The major investment required to replace such assets being in the high thousands or even millions of pounds for a replacement runway or taxiway infrastructure. 


Using the LEMAUREY Digital Twin platform, coupled with our Partner and Supplier technologies, including; computer vision, machine learning, Artificial Intelligence (AI), advanced LIDAR scanning, drone surveying, modelling and degradation tracking can give more than an edge when it comes to addressing these challenges and uncovering a raft of additional opportunities.


Balancing safety, operational efficiency and cost-effectiveness, coupled with asset resilience, improved HSE, climate and environmental benefits all within a sustainable business model poses a number of key questions for Organisations:


1 - How might we have a better understanding of asset lifecycle via Digital Twins to make more informed decisions?


In most organisations, assets are tracked in terms of ownership, financial cost / depreciation and replacement terms. Generally they sit on Excel spreadsheets, or sit in various disparate systems and trackers, and have no method of communication or update other than the annual review.


Integrating your assets into a Digital Twin adds many more layers of functionality and capability. Making your assets work harder and provide you with enormous untapped wealth of information, intelligence and interoperability.


The ability to see and integrate all types of assets in one common platform, allows managers and Organisations to see the bigger picture, external influences and to identify unexpected consequences from decisions, behaviours, usage or events.


Anecdotally, asset lifecycles are given an 'expected shelf-life' after which it is expected that the asset will need either repair, overhaul or replacement. By applying Digital Twin technology, the lifecycle is able to be tracked in more depth, monitoring extraneous factors that could lead to early demise, failure or the need to act early to prolong the life.


Data-led decision making at the heart of an Organisation, means the core intelligence is now fact based, allowing a greater depth of understanding as to how an asset has faired and whether there are other things that could have been done better to extend the life and value from it.


2 - How can we incorporate data on airfield surface usage into a Digital Twin to develop data-driven methodology for determining optimal pavement asset replacement priorities at airports, balancing safety, operational efficiency and cost-effectiveness?


A LEMAUREY Digital Twin is designed to be used as a common repository of intelligence, fed from a multitude of real-time data points, sensors and system feeds. Giving the latest and most accurate 'single source of truth' available from the endless sources of data your Organisation can capture, but generally does nothing with. It is the enormous un-tapped wealth that Organisations currently have access to daily, but most fail to use to its maximum potential or do not have the tools and capability to process and visualise the results.


Layers of traditional fixed data points are valuable, but are often used for statistics reporting weeks if not months later. When overlaid together in real-time with time, location, KPIs and alerting functionality, sitting side-by-side with other relevant and also un-tapped intelligence data, the Digital Twin solution is able to offer the incredibly valuable spatial data benefits and insights in new, accessible and effective ways.


By capturing all of your big data from airfield and pavement inspections, Runway Condition Reports (RCR), heavy weight deflectometer reports, surface friction characteristics reports, survey data, LIDAR and drone scans, crack monitoring and measurements, Pavement Classification Number (PCN) assessments, and many more. When displayed and applied alongside stand and terminal plans, air traffic movements, ADSB feed from aircraft, delay code data, dwell and queue times and many more data points; your Digital Twin is the big picture coming to life. Finally a common 'single source of truth' harnessing this data, available for heat-mapping analysis, export to Excel spreadsheets, Partner and Supplier analytics integrations, Business Intelligence (BI) dashboards and decision maker reports.


Analysing asset lifecycles in real-time or using predictive modelling and machine learning from historical sensor and related system data - direct from source. Considering influencing factors such as weather, temperature, inspection frequency, accuracy of record keeping, human error analysis, traffic use, spills, damage, crack or deterioration monitoring can all play into the analysis and outcome of fact and data based decision making.


With the Digital Twin, the operational methodology becomes integrated into every role and every decision. Removing the silos of information and allowing managers to set and monitor targets, alert on failures or successes and to update processes and procedures to incorporate real-time collaborative intelligence. 


The live big picture with macro-level detail, coupled with Partner and Supplier technologies such as Computer Vision, AI, CCTV integration and HSE system integrations, allows for a safer working environment. Changing behaviours and making staff and teams more aware of their surroundings, the others they effect and the external influences that affect them drives mindsets and puts focus back on quality and safety at the heart of each task.


Embedded capability within the Digital Twin platform allows heatmapping functionality, alerting and reporting when key user-defined targets are hit, actively monitoring inputs and data feeds; notifying users immediately, allowing them to focus on their daily tasks and less on admin heavy tasks and report writing.   


Automation and digitisation were key drivers in IATA's International Ground Handling Conference (IGHC) agenda, and EASA's Safety Conference. Both of which identified Digital Twins as the key to positive change and connecting the disparate technologies together. A data-led methodology is at the heart of a Digital Twin, and more importantly becomes the heartbeat of your operation.


3 - How can we best use the existing airfield infrastructure and monitor other assets such as vehicles and lighting?


The Digital Twin is built to agnostically integrate and monitor every type of existing and 'connectable' asset, sensor and system in your complex operational portfolio with ease.


From pavements and lighting, to CCTV, ground equipment, vehicles, smart bathrooms and even whole cities, terminals and office buildings. Every part of your Organisation's existing or new infrastructure and asset portfolio is capable of providing you real-time contextual insights, helping you achieve continuous improvement, identify opportunity and demonstrate the successes and identify areas that could benefit from greater attention.


As the 'big data' matures, more intelligence, insights and the cause and effect of events will become evident. Using our Partner and Supplier integrated machine learning, AI and other analytics tools, your data becomes increasingly valuable. Helping you to save money, make better data-led decisions, allowing more timely and accurate costing, resourcing and forecasting. Improving on procedures and practises, building better or more appropriately to prolong your asset's life and value, and improving overall operational efficiency.


Retrofitting old technology with some of our Partner & Supplier tech, you can even bring to life old assets that previously you had not considered, or do not have economic viability to replace, giving you the much needed insights and intelligence with minimal cost.


4 - How can the Digital Twin solution support an airport in increased asset resilience, environmental / climate resilience, improved HSE and support a sustained economic business model?


Data remains one of the biggest un-tapped potential assets for Organisations.


The 'single source of truth' is only a start of the benefits a Digital Twin offers. Improving operational efficiency, resilience planning, forecasting and predictive modelling, your assets get to work much harder and earn their value back in multiples.


Such improvements and savings quickly add up, with existing Digital Twin customers in manufacturing and automotive industries experiencing significant benefits and improvements including:

  • Return On Investment (ROI) within 3-18 months.
  • Idle time reduced from 20 minutes to nil
  • Production increase of €7 million
  • 35% time saving
  • 95% elimination of patrolling 
  • Annual savings of €260k   


Applying and scaling to meet the Organisations objectives and budgets, a Digital Twin offers the flexibility to grow with the learning and improve in manageable iterations. If the priority is Environmental, then integrations in noise monitoring, emissions tracking, fuel and power use, utilities integrations, and other tools allow for evidence led action and continuous improvement.


Understanding the factors that lead to events, outcomes or issues through the embedded advanced replay functionality and analysis of logged activity and spatial data intelligence, allows for better resilience planning, process improvement and LEAN business activity. A stronger, more resilient operation, always switched on and monitoring real-time data, leads to a more effective, reactive and sustainable eco-system surrounding your Organisation.


The knowledge and intelligence the Digital Twin pulls together into one simple and visceral platform, allows organisations to build sustainable, evidence and data-led business models.

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As a system supplier or manufacturer who is already established in the Airport marketplace, what benefit does a Digital Twin interface present to my business? The Digital Twin is becoming the newest and most important tool for collaboration and intelligence 'all in one place'. As complexity in Airport operations has grown, as too have the number of tools and equipment that an Airport must use / connect to / interface with. As technology has developed, the ability to communicate between systems, technology and platforms has become increasingly complex. An Customer's familiarity and competency on a single system, and a reliance on one or two of their team to be able to log on and remember how to use the system, after limited training or exposure, often leading to single point failure, or systems and equipment not reaching their full potential. Furthermore, certification processes make it difficult to stray too far from systems and equipment that hasn't already been through regulatory processes. Business intelligence has become more and more siloed, leading to information and data that does not collaborate effectively or fails to deliver the potential value it could. As Airports and Operators look to drive sustainability, efficiency and operational cost reduction, the ability to cash in on this type of intelligence to form valuable insights and revenue saving / making opportunities is only part of the solution. Bringing all of the disparate data together to form a single, real-time, paperless, Collaborative Decision Making (CDM) environment is the missing link in driving this positive change to the next level. Harnessing data, intelligence and facts, overlaid onto a real-time operational Digital Twin; the previously 'disconnected data' is able to be maximised and delivered live to wider audiences that are able to harness this intelligence to aid their operational decision making, reduce human error, refine and improve cross-department information flow and improve operational efficiency. Displaying this data on a beautifully rendered digital duplicate of the Airport in real-time, represents a simple and effective interface. Showing events and activity in their exact location in a user-friendly way. Embedded alerting and notifications, linked to other data feeds from relevant sensors or connected tools / systems / equipment, can then also display consequences, actions and reactions to the developing scenarios, and can provide a complete auditable chain layered into one platform. The ability for the many departments and teams within disparate operational areas of the Airport to see intended and un-intended activity; the system delivers much needed real-time intelligence, administrative support and delay-free liaison between teams. Often teams may not have been aware of how their actions impacted others, so the live nature of the platform allows for further reduction in human factors challenges and wider oversight improvements. As a Supplier, your technology and unique solutions remain part of your ecosystem. With integrations into the Airport Digital Twin platform, our interface can harness your functionality and solutions, fuse them together with important data feeds from other sources, allowing management and operational teams to make better and more collaborative decisions. Greater insights and LEAN intelligence for the Aviation industry, recognises the lessons and gains made by manufacturing and automotive industries, adopting these principles to improve on cost savings, efficiency, reduction in waste effort, refinement of processes and better resource utilisation. At a time when Airports and the Aviation industry are rebuilding off the back of a pandemic, such opportunity to deliver refinement, cost & resource savings are only some of the many benefits integration of your technology with our Digital Twin platform can represent. Previously under-utilised features and functionality may now become better value added features for Airports, or may allow you to refine your offering to the End User, exploit previously unexplored opportunities for enhancements to your existing products and services, or simply to promote continuous improvement. New customers (aviation and non-aviation) will be able to discover the features and functionality your technology is able to offer through the Digital Twin interface. Potential new and current Customers will both be able to see how others are benefiting and using your technology and interfaces, and will seek to procure and deploy your products and services alongside your Digital Twin interface, at their Airport or Organisation. Bringing a significant increase in lead generation and wider market share opportunities. Customer loyalty becomes greater, as Customers further embed into your product eco-system and with closer collaboration, deeper cross-functionality and in-built features through various App add-ons, capability previously not discovered or exploited can be maximised. Use your Airport Digital Twin Customer relationship to further develop new features and capability, test from live operational environment scenarios using stored or replay features and functionality, increase awareness and intelligence on how customers use your system and technology in this operational environment. And add ability to interface and collaborate in real-time, via secure log-in and interfacing.
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